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Save Money Without Sacrificing Asphalt Performance

 

We have turned a financial and environmental crisis into a solution that keeps petroleum-based asphalt shingles out of our landfills while providing durable, high-quality paving materials for the roads we all rely on for transportation and commerce.

For asphalt producers and C&D recyclers alike, our innovative recycling process offers a game-changing opportunity: a reliable, recyclable material that ensures continuous supply and contributes a circular economy for asphalt. By reimagining the process of creating paving materials that utilize RAS, we have created a solution that better manages our resources through circular business practices in waste collection, repurposing materials and recycling.

Cost Savings

Ability to reduce virgin asphalt by up to 1% in HMA and lower costs by incorporating 5% RAS pellets in the mix.

Process

The RAS is ground to typical 3/8" - and pelletized with a recycling agent embedded. This softens oxidized asphalt back to a paving PG grade, but is only applied to the shingles, not the entire HMA mix.

Effective 

RenuCore pellets combine with base asphalts (e.g. PG64-22) to make a better-performing hot mix.

HMA Feed Rate

Easy to maintain a constant feed rate without agglomeration utilizing standard RAP Feeding equipment.

Improved Employee Safety

RenuCore pellets encapsulate the RAS, eliminating airborne fiberglass and reducing health risks at the HMA plant.

Improved Crack Resistance

Average CT index value increased from an average of 34 with no RAS, to 77 with 5% RAS pellets indicating an improved resistance to cracking with the addition of RAS pellets.

Storage

Pellets can be stored in a stockpile without risk of agglomeration, allowing for year-round production and use.

No Heat or Solvents

Grinding and pelletizing process occurs without heat or solvents.

No Added Waste

No yield loss or separation of shingle materials within the process.

Stockpile Reduction

RenuCore pellets can be produced with either post-consumer or post-industrial shingle waste, allowing for effective use of existing stockpiled materials. 

Wet asphalt road in the mountains

Your Opportunity to Innovate Starts Here

Let's talk about how you can save money while contributing to the use of recycled asphalt materials in road construction.

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